DZG Belt vacuum ultra-high pre
DZG Belt vacuum ultra-high pressure filter
time:2022-12-20 15:10

★ Structure and working principles:

Structure:

The machine consists of a vacuum-covered pressurized dehydration section and a vacuum high-pressure rolling dehydration section. The machine is composed of feeding hopper, rubber belt, vacuum box, covering pressurizing device, vacuum high rolling device, drive & driven rollers, filter cloth, filter cloth deviation correction device, filter cloth cleaning device, frame and other components. It uses filter cloth as the filter medium to make full use of vacuum suction and press dehydration to achieve solid-liquid separation.

 

 

★ Working principle:

The annular rubber belt driven by a reducing motor run continuously on the vacuum box, the filter cloth which laid on the rubber belt run with the rubber belt synchronously. The slurry is evenly distributed on the filter cloth by the feeding hopper. When the vacuum box is connected to the vacuum system, vacuum area formed on the rubber belt, the filtrate penetrates the filter cloth and is collected by the transverse grooves on the rubber belt and flows into the vacuum box through the holes in the center of the rubber belt, while the solid part is intercepted and forms cake on filter cloth. The filter cake moves forward with the filter cloth and enters the pressurized area covered by the crawler belt. Under the pressure of several groups of pressure rollers, water is removed from the cake and then vacuumed to the filtrate tank for discharging, and then the cake wrapped up by upper and lower filter cloth enters vacuum & high pressure deep dehydration section, and continues to be dehydrated under the triple action of several sets of vacuum press rollers and coupled rollers and vacuum suction to remove the moisture from the cake. Finally, the cake is discharged by the upper and lower filter cloth discharge devices, then the filter cloth renewed after passing through cleaning device, and then passes through support rollers, redirection rollers, corrective device and re-enters the next cycle.

★ Model and parameters (standard model)

Example: DZG20(8)-15/2000

● D- Crawler cover & pressurization

● Z- Vacuum

● G- High pressure

● 10- filtration area 10㎡

●(8)-cover & pressurization area 8㎡

● 15- vacuum squeezing area 15㎡

● 2000- valid width 2m

Model Host power(KW) Frame length(mm) Frame width(mm) Frame height(mm) Weight(T) Vacuum consumption( m³/min)
GDZ5(4)-5/1000 5.5+11 13000 1600 2200 18 25
GDZ7.5(4)-5/1000 5.5+11 15500 20 32
GDZ10(4)-5/1000 5.5+11 18000 22 40
GDZ7.5(6)-10/1500 7.5+15 13000 2100 2400 25 45
GDZ11.25(6)-10/1500 7.5+15 15500 2100 2400 30 55
GDZ15(6)-10/1500 7.5+15 18000 2100 2400 35 65
GDZ10(8)-15/2000 11+22 14000 2100 2600 30 65
GDZ15(8)-15/2000 11+22 16500 2700 2600 35 75
GDZ20(8)-15/2000 11+22 19000 2700 2600 40 85
GDZ12.5(10)-20/2500 15+30 14000 3200 3000 45 80
GDZ18.75(10)-20/2500 15+30 15500 50 100
GDZ25(10)-20/2500 15+30 19500 55 110
GDZ15(12)--25/3000 18.5+30 14500 3700 3400 50 100
GDZ22.5(12)--25/3000 18.5+30 17000 55 120
GDZ30(12)--25/3000 18.5+30 19500 60 130
GDZ20(16)-30/4000 22+45 15000 4800 3800 70 125
GDZ30(16)-30/4000 22+45 17500 75 150
GDZ40(18)-30/4000 22+45 20000 85 175

★ Technical features

High degree of automation, it can continuously complete the functions of feeding, vacuum dewatering, pressurization, rolling, filter cloth washing, etc., with extremely high production efficiency.

Combining vacuum belt filter, belt press filter and press filter (it can be called a continuous plate and frame filter press) three in one, maximum to remove water.

Reasonable structure, low equipment failure rate, easy to maintain.

★ Application

industrial solid waste, mine tailings, gypsum (phosphogypsum, citric acid gypsum, titanium gypsum, desulfurization gypsum), sludge, corncob, platycodon, traditional Chinese medicine slag, prolifera and other dehydration.

 

 

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